After nine years serving as a master mechanic at Hirth Flugmotoren in Berlin, Alfred Zoller returned to Ludwigsburg. On September 1, 1945, just four months after the end of World War II, he opened his own mechanical workshop on Bogenstraße in Ludwigsburg. The conditions were anything but easy. The war had left behind widespread damage — there was no shortage of items that needed repairing, but tools, materials, and machinery were scarce, making every step forward a challenge. 

Fountain pens, Lighters, Fire extinguishers

In those early postwar years, Alfred Zoller repaired just about anything people brought to his workshop — engines, fire extinguishers, children's toys, fountain pens, and broken machines. These repairs laid the foundation for him to begin manufacturing his own products.

His aluminium lighters, which he crafted on his lathe, were particularly successful. They quickly became popular with American soldiers. They primarily paid for the lighters with cigarettes, peanut butter, or chocolate.

Alfred Zoller's company quickly found success in Ludwigsburg. Over three years, the business steadily grew, and new employees joined the team. As the company expanded, the original space on Bogenstraße became too cramped. It was time for a change — the company relocated to Charlottenstraße. 

Tool holder and Further Development

Word quickly spread about Alfred Zoller's skill as a mechanic. Before long, the company began manufacturing tool holders for lathes under licence, which were distributed through several dealers. These marked the very first tooling solutions in ZOLLER's history, opening the door to the turning tool and lathe industry.  

Further orders are received from machine manufacturers. Alfred Zoller began to produce sheet metal templates that could be used to set turning tools. 

It all started with a suggestion from customers: A presetting device for turning tools could significantly improve production. Inspired by the idea, Alfred Zoller — ever the inventive Swabian — got to work. Drawing on his creativity, he developed a pantograph for tool setting. 

While a pantograph is traditionally a drawing tool, Zoller ingeniously adapted its mechanism and paired it with a microscope. The result? A breakthrough innovation. It was the first device in the world that allowed a machine operator to preset all turning tools externally using a technical drawing. 

Alfred Zoller's son, Eberhard Zoller, joined the company on April 8. At the time, Eberhard was working as a mechanical enigneer at Heidelberger Druck, a specialist in large printing presses. When his father's health began to decline, he knew he had to act. "I felt very comfortable at Heidelberger Druck. It was one of the most modern companies in Germany. But I didn't hesitate for a moment to join my father's company," recalls Eberhard Zoller. His first job was to further develop the presetting and measuring machine. 

Change of Name

As the focus shifted further towards devices and tool holders, the company changed its name. At the Hannover Messe, the company presented itself as "ALFRED ZOLLER Maschinen- und Vorrichtungsbau".   

The setting tool invented by Alfred Zoller and further developed by Eberhard Zoller moved into series production. What began as a small mechanical workshop was now becoming a machine manufacturer. By the end of the year, more than 30 devices had been sold.   

Tool setting was still a manual process — but ZOLLER sought to change that. The result: the world's first NC-controlled tool presetter hit the market — the H 4000 from ZOLLER. This innovation automated the precise movement of tools to their setting position.

A Visit From the King

ZOLLER was exhibiting at a machine tool trade fair in Stockholm, showcasing its cutting-edge technology. The Ludwigsburg-based company had clearly earned a first-class reputation, even among the highest circles. King Carl Gustav of Sweden himself stopped by the ZOLLER booth, curious to discover what makes Swabian precision technology so special.

Eberhard Zoller saw the writing on the wall — software would soon become essential to manufacturing processes. There was no question: ZOLLER had to develop solutions. Without hesitation, Eberhard Zoller taught himself basic programming and unveiled the first digital setup sheet at the International Hannover Exhibition. The response was immediate and overwhelming. However, there was one problem — ZOLLER couldn't deliver. The programme had been intended more as a concept than a finished product. Still, the seed was planted. Eberhard Zoller quickly hired professional programmers to turn the vision into reality.

Eberhard Zoller aimed to digitally capture even more aspects of tool management. In 1981, ZOLLER presents its first tool management software: Tool Brain.

With continued growth, the Ludwigsburg facility was no longer large enough to meet ZOLLER's needs. To support its expansion, ZOLLER began constructing a new facility in Freiberg/N, creating the perfect environment to bring production, development, and administration together.  

The H 1000 manual setting fixture, featuring a digital display and a D150 mm projector, quickly became a market leader. It was the most widely used setting fixture for CNC-controlled lathes of its time. At the same time, ZOLLER introduced its first vertical model: the V 1500. 

ZOLLER correctly assessed the importance of digital tool management and pushed ahead with the development of the Tool Brain software. The first expansion stage of the software was launched in 1985: Power Brain. This set the course toward what would later become the comprehensive TMS Tool Management Solutions. 

Eberhard Zoller attaches particular importance to ergonomics, simple operation, and modular design. For him, these are decisive features with additional benefits that allow ZOLLER to differentiate itself on the market. To bring this vision to life, he led the redevelopment of the V and H series devices, focusing on improving usability and comfort. 

ZOLLER introduced innovations such as the one-hand operating handle and the endless fine adjustment, making the devices easier and more precise to operate. For the first time, the company partnered with an industrial designer. The effort pays off: the redesigned appliances won the HiF International Industrial Design Award and are named "The Best of the Best".

Internationalisation Increases Sales

ZOLLER's international sales efforts accelerated, increasing annual sales of presetting and measuring devices to 600 units. New subsidiaries were established in France, Austria and Switzerland, along with many agencies worldwide. Just ten years after its founding, ZOLLER Austria became the market leader in its country.

Another technological milestone from ZOLLER: the introduction of the first electronic PET projector on CNC-controlled presetting machines. This innovation made ZOLLER the world's first manufacturer to offer a system enabling reproducible µm-accurate measurements independent of the operator.

ZOLLRE took convenience to the next level with the introduction of the TS 20 and 40 electronics. For the first time, a touchscreen was integrated into their devices, making mouse clicks for software operation almost unnecessary.  

ZOLLER developed a specialised measuring device designed to meet the high standards of tool manufacturers and grinding ships with exceptional precision and expanded capabilities. The first device, called the H321S, was delivered to Walter in Tübingen. It also featured the new GeoTool software, which enabled seamless data transfer to CNC grinding machines.

Economic Crisis 1992/93 - Sales Collapse Within Months 

However, the enthusiasm didn't last long. While FAMETA '92 was underway, the automotive industry announced thousands of layoffs. The economic crisis hit hard, with far-reaching effects on ZOLLER. "Until September, we were selling an average of around 50 presetting and measuring machines per month," recalls Eberhard Zoller. "In December, sales had dropped to just four."  

During the Christmas break in 1992, Eberhard Zoller faced one of the most difficult decisions of his career. In 1993, ZOLLER closed its in-house parts production. Outsourcing production meant many employees lost their jobs.  

Eberhard Zoller recalls, "It was hard for the people and hard for me. We had a modern production facility with two-shift operation. We could load machines with parts and even keep them running unmanned at night. That was now a thing of the past."

AWV - Patented Image Processing Technology

At the EMO trade fair in Hanover, ZOLLER presents its self-developed and patented AWV image processing technology for the first time. The innovation drew significant international attention by visualising tool measurement data in an exceptional way. AWV laid the foundation for industrial metrology based on image processing and optics.

The third generation joined ZOLLER as Eberhard Zoller's eldest son, Christoph, became part of the team. His first project was to optimise organisation by introducing the KANBAN system in the parts warehouse. This important step boosted efficiency and allowed ZOLLER to deliver any presetting and measuring machine from its portfolio to a customer within just 14 days.  

ZOLLER Software Under Windows

At the AMB in Stuttgart, ZOLLER presents the »Multivision« software, now running on the Windows operating system for the first time. ZOLLER also officially launched their first measuring machine for tool and mould making electrodes: »V321combi«.  

In addition, the newly developed »hyperion« product series and the new »bravo 1/2/3« model series are launched on the market.

The H321S device for tool manufacturers and grinding stores gets a successor with the launch of the »smartCheck«. At this time, it features a swivelling incident light camera and comes equipped with the »screenMachine« software.

Just 3 years after the initial presentation, ZOLLER introduced the enhanced »AWV III« image processing software. Alongside this release, a new control software called »saturn« was launched for the devices.    

Until 1997, ZOLLER relied on external representatives to cover the U.S. market, with only moderate success. After visiting the IMTS trade fair in Chicago in 1992, Christoph Zoller decided to establish a ZOLLER branch in the USA. The chosen location was Ann Arbor, Michigan, about 40 miles west of Detroit, the former heart of the American automotive industry. Today, ZOLLER Inc. has grown into a key hub, supporting customers not only across the U.S. but also in Canada and Mexico.

Manual Measurements Become Even Easier

"E-Magix" is the name of the new image processing system designed for manual ZOLLER machines. This upgrade enables presetting and measuring machines to deliver operator-independent and µm-accurate measurement. Even ZOLLER customers with smaller budgets can now benefit from automatic image-based measurement processing. 

At the first specialist trade fair for precision tool manufacturers in Augsburg, ZOLLER presents its range for measuring and inspecting tools. The models »V420 premium«, »V420 profi« and especially the »V420 magnum« — featuring advanced image processing technology — stood out as highlights.

One software feature has been especially exciting for experts: »lasso« enables the first fully automatic scanning of spiral tools on a presetting and measuring machine. The software also evaluates shapes and contours with µm precision by comparing actual measurements against a DXF target contour within a tolerance band. So-called "fir trees" were very popular - especially in the aerospace industry.  

With the »smile« series, the transmitted light projector for manual presetting and measuring devices is finally history at ZOLLER. While competitors at the Intertool trade fair present devices with a projector as a novelty and only from a different source, ZOLLER is once again miles ahead of the market as an innovation driver. 

ZOLLER is committed to environmental protection and holds certification under DIN EN ISO 14001. This internationally recognised standard confirms our ZOLLER's operational environmental management system meets rigorous requirements.

The Testing Genius: »genius«

ZOLLER is expanding its presetting and measuring technology with the »genius« measuring and inspection machine. Featuring 5 CNC axes and automatic incident light measurement, this machine meets the high-precision needs of tool manufacturers and grinding shops that require automated recording of multiple cutting-edge parameters and quality checks.  

At the EMO trade fair in Hanover, ZOLLER also showcases other new technological highlights: the »ace« universal spindle, »phoenix« for clamping and measuring between centres, the seated-design »zenit« presetting and measuring machine for cutter heads, and the fully automatic »gemini« measuring machine for crankshaft cutters.

The third generation, Part 2

In September, Eberhard Zoller's youngest son, Alexander Zoller, officially joins the company as an employee. He had already completed a dual study programme with the University of Cooperative Education and ZOLLER. Later that same year, Alexander heads to the USA to work at ZOLLER Inc.

The first order arrives for a device capable of shrinking, unshrinking, measuring, and adjusting tools — but the right solution is still in the making. During a car journey to a customer in Switzerland, Eberhard Zoller and developer Christian Pfau discuss potential technical approaches. The trip pays off: by the time they return, the design is clear — at least in their minds. Along the way, they even sell three »genius« machines to Swiss customers.  

The »redomatic«, a new setting and measuring machine with inductive shrinking technology, is presented at the AMB in Stuttgart. This marks the beginning of ZOLLER's shrink technology journey. At the same time, at the IMTS in the USA, ZOLLER unveils the fully automatic »roboToSet« and demonstrates how the Schunk TRIBOS polygon clamping technology integrates with V-Series setting and measuring machines.

ZOLLER upgrades the »genius 3« measuring machine with new optics and introduces the »genius Mikro« device. The »hyperion« horizontal machine series also gets an enhanced optics carrier with DME camera, swivel mechanism, and quick optics adjustment, allowing for even greater tool setting flexibility.

ZOLLER Iberica

ZOLLER Iberica is officially established, marking the company's local presence in two new markets: Portugal and Spain. 

ZOLLER expands its management team with sons Alexander and Christoph Zoller. Christoph is set to return from the USA to take on a larger role in Freiburg/N. Meanwhile, Eberhard Zoller begins to step back from daily operations. Having even bought a dog in anticipation of retirement — planning leisurely walks and dog care — he soon finds that things unfold differently.

Off to China 

Christoph Zoller sets out from the USA towards China and India to establish ZOLLER's presence in these key growth markets. Quickly putting plans into action, he opens branches in Shanghai and Pune. Meanwhile, his brother Alexander moves to the USA to take over and further expand the American subsidiary. And Eberhard Zoller? He continues to work for the company — always accompanied by his faithful dog. 

Measuring in Every Cutting Edge Position

With the ZOLLER »aralon«, it becomes possible for the first time to fully automatically measure crankshaft cutters with internal cutting edges in all positions. The measuring device for cutterheads, »zenit«, is enhanced by a portal tailstock featuring pneumatic clamping for plunge shafts.

At ZOLLER, the values of company founder Alfred Zoller continue to shape the company's mindset: reacting quickly to changes, continuously driving innovation, and always listening closely to customer needs.  

International customers have rewarded this approach with lasting trust: by the end of 2005, ZOLLER had around 20,000 presetting and measuring machines since Alfred Zoller built the very first one.

Fully Automatic Tool Inspection

The »genius 3« measuring machine is further developed and, for the first time, features fully automatic loading. As the »genius 3 sx«, it can measure 75 tools of different types loaded into the magazine completely unmanned. 

The »saturn« appliance software receives a successor with a new architecture and MMI-optimised, modern interface:  

ZOLLER is thus setting the global standard for an integrated software concept for presetting and measuring machines, measuring machines, image processing and tool management, including data management and interfaces. »pilot 3« is the ultimate in convenient operation and extremely fast image processing.    

At ZOLLER, ease of use is paramount. With the »pilot elephant« assistance software, anyone standing at a ZOLLER machine can measure tools with µm accuracy — no prior data or operating knowledge required. Whether an experienced machinist or a temporary worker stands at the presetting and measuring machine, precise measurement is guaranteed. Within ZOLLER, this function is known as the "steam hammer".    

At EMO, ZOLLER will demonstrate how the successful »genius« measuring machine has been enhanced. The »genius« now features »pilot 3«, an additional axis, and a new microsensor, enabling even greater precision and angle measurements on surfaces — even if the material is transparent.  

After more than 25 years, the company headquarters in Freiberg/N had become too small. ZOLLER relocated just around 3 miles across the Neckar River to Pleidelsheim, securing space for continued growth and innovation.

ZOLLER opens its Japanese branch in the megacity of Osaka, marking a strategic entry into another key market. Following this expansion, additional offices open in Nagano and Yokohama to further strengthen the company's presence across Japan.

More room for improvement for »venturion«

The »venturion800« series of setting and measuring devices now offers increased space in the Z-direction. On request, measuring lengths of 1,400 mm and 1,600 mm are now possible. The first unit is delivered to ZF-Windpower in the USA. 

The First Virtual Measuring Device

Also new in the software arena is the simulation software »CAZ« (computer aided ZOLLER). This is a virtual measuring device with which measuring sequences can be simulated during tool design using the 3D model. "CAZ" is integrated into »pilot«, enabling designers to transfer completed measuring routines directly to a ZOLLER device. 

Anyone using tool management software in production benefits from structured and accessible tool data. ZOLLER introduces the TMS Tool Management Solutions software, bridging the gap between digital tool management and measurement data from presetting, measuring, and testing machines. This integration brings data and data management together, streamlining production processes. 

Fast, Process-Oriented Measurement

ZOLLER introduces »pomSkpGo«, the first mobile measuring device specifically designed for cutting edge preparation. This innovation combines flexibility with high precision, marking the beginning of a new generation of devices focused on process-oriented measurement. These devices enable fast and accurate manual measurements, whether at incoming goods inspection or directly next to the grinding machine for tool checks.

Portfolio Grows with Special Applications

ZOLLER expands its portfolio with six specialised solutions tailored for unique tool types. For measurements on hobs, customers can now rely on »hobCheck« and »pomZenit«. Saw blades can be measured with »sawCheck«, face cutterheads with »millCheck«, corner cutterheads with »pomZenit«, and hob cutters fitted with indexable inserts with »hobCheck800«.  

Additionally, ZOLLER adapts its advanced measuring technology to the precise measurement and alignment of crankshaft cutters for the engine manufacturing industry. These tailored solutions are known as »eQick200« and »eQuick 300«. 

At the same time, the needs of tool and mould making are gaining greater focus. ZOLLER introduces »smile EDM« and develops a special assembly featuring an electronic measuring probe, complemented by software with a graphical user interface and additional calculation methods.

The »titan« measuring and inspection machine extends the »genius« series, offering a fully automatic high-end solution with up to 7 CNC axes for µm-accurate inspection of precision tools, including cutting edge preparation. Weighing up to 1,400 kg, the »titan« is a true measuring giant — steadily performing its precision tasks in the heart of production.

The Reamer Expert 

Building on its comprehensive image-processing solutions for setting and measuring reamers, ZOLLER enhances the »reamCheck« device with an electronic double probe.  

ZOLLER in Great Britain and Indonesia

In December, ZOLLER establishes its subsidiary in the United Kingdom. The ZOLLER UK team is based in the tranquil town of Foston, Derbyshire — strategically located near the Birmingham - Sheffield - Manchester triangle. In the same year, ZOLLER also opens an office in Indonesia. 

By the end of the year, the total number of presetting and measuring devices sold worldwide climbs to over 30,000. 

The »threadCheck« measuring machine rounds off the inspection portfolio by offering automatic measurement and testing of threading tools.  

Building on the »genius«, the new »3dCheck« device introduces additional features to meet the growing demand for digital twins and the digitalisation of workpieces. This six-axis measuring machine not only performs precise tool inspection but also creates a 3D digital model of the tool. 

The »edgeControl« measuring machine specialises in non-contact detection of wear and can identify even the smallest chipping on cutting edges. 

Other Devices For Process-Related Measurement

The POM series is expanded with three new additions. ZOLLER introduces the new »pomBasic« and »pomBasic micro« universal devices for near-process measurement of standard and micro tools. The »pomDiaCheck« is a specialised device designed for close-to-process use, measuring the diameter of round-ground blanks as well as drilling and reaming tools with an accuracy of less than 1 µm.  

CNC technology for »redomatic«

The combined device for shrinking, setting, and measuring shrink-fit tools to precise lengths is now fully automatic. Beyond loading the components and removing the finished tool, the operator takes on the role of a spectator. 

Certifications

ZOLLER obtains accreditation according to DIN EN ISO 17025 and is successfully recertified in quality management according to ISO 9001:2008, VDA 6.4:2005, and the environmental management system ISO 140001:2004.

At the GrindTec trade fair in Augsburg, ZOLLER showcases how tool manufacturers and grinding companies can automate tool inspection. »roboSet 1« takes over all tool handling processes for the »genius« universal measuring machine, enabling fully automatic inspection of entire tool batches with comprehensive result documentation.  

Also new are solutions for the fully automatic measurement of special drill geometries and types, such as KENtip, along with dedicated software for measuring grinding wheels.

Continuous, Automated Data Transfer

Manual entry of tool data is now a thing of the past. At EMO Milan, ZOLLER introduces »zidCode«, a new Solution that transmits tool data directly and error-free to the CNC machine. Simply scan the code on the tool.

For ZOLLER, »zidCode« represents a significant innovation, marking the full digital integration of the CAM-to-part process.

The proven setting and measuring devices in the »smile« and »venturion« series are relaunched — offering even greater precision, easier operation, and enhanced convenience. Whether operated by a specialist or a semi-skilled user, pressing the buttons on a »smile« or »venturion« becomes intuitive and straightforward.  

Maximum support is provided by the CNC control, »pilot« machine software, autofocus, the separate »cockpit« operating unit, the »elephant« assistance software, and the new »eQ« one-hand operating handle. ZOLLER demonstrates once again that the most user-friendly precision machines come from Pleidelsheim.

The »mµFocus« in-process inspection device allows tool manufacturers to examine the roughness of the surface on the cutting edge in great detail — completely contact-free. Equipped with a high-resolution optical system and enhanced by the superior image processing capabilities of »pilot«, »mµFocus« creates colour-coded images that clearly reveal even the tiniest nicks and grooves.  

Tool management hardware expands tool management 

Many ZOLLER customers already rely on TMS Tool Management Solutions, the modular software for tool and tool data management. Now, the matching hardware lineup is here: the spacious »keeper« tool cabinet, the »toolOrganizer« cabinet for tools and small parts, and the »toolStation« assembly station. All of these can be seamlessly integrated with ZOLLER software.   

After more than 20 years of market development in the USA, ZOLLER Inc., the American subsidiary, relocates to its newly built headquarters in Ann Arbor, Michigan. Alexander Zoller spearheads the design and construction, creating a spacious and fully equipped showroom that rapidly becomes a central hub for customer meetings, training sessions, presentations, in-house events and ongoing success in the US market.     

Meanwhile, ZOLLER also strengthens its presence in Japan by moving into its own dedicated building, marking a significant step in the company's commitment to the region.  

New automation for models in the »genius« family 

Just five years after the debut of the »roboSet 1«, ZOLLER unveils its successor: »roboSet 2«. This enhanced automation solution for the »genius« measuring machine family now includes an integrated a cleaning and labeling station. As a result, even more essential process steps in tool inspection and documentation can be carried out fully automatically — without operator intervention.  

Automation for tools with collet chucks

ZOLLER introduces another world first in tool automation: »torqueMatic« — a setting and measuring device designed for the fully automatic handling of collet chucks. The system can automatically automatically loosen and re-tighten the clamping nut after setting with torque monitoring.  

Additionally, by integrating a screwdriving station with torque monitoring, the »venturion 450« evolves into the »screwMatic«. This innovation enables the automated loosening and clamping of Schunk TENDO hydraulic chucks. 

ZOLLER is opening a new chapter with the expansion of its company headquarters in Pleidelsheim. The new facility will include a state-of-the-art customer centre with development, assembly, shipping, and administration. A highlight of the expansion is the ZOLLER Academy, with modern and spacious premises designed for advanced training and education. The centrepiece of the new building is the Smart Factory, a live demonstration environment showcasing ZOLLER's networked solutions for Industry 4.0.  

First-class software made even better

ZOLLER's »pilot 3.0« software has long set the global standard with its outstanding image processing. Yet, true to its commitment to continuous innovation, ZOLLER has taken it a step further with the launch of »pilot 4.0«. The new version introduces a modern interface that is geared towards smartphones and tablets. While maintaining the proven ease-of-use of »pilot 3.0«, »pilot 4.0« enhances the experience with a customisable working environment that can be accessed from any ZOLLER device. The result: maximum convenience, exceptional user-friendliness, and an even more intuitive working environment.  

New Platform, New Design  

ZOLLER is setting new standards by placing all tool measuring machines in the »genius« series on a completely new device platform — redesigned from the ground up. In addition to state-of-the-art technology, unique ergonomics, and vibration decoupling, »genius«, »threadCheck«, »edgeControl", »3dCheck« and »titan« shine in a new design.  

Expansion for shrink technology and even more convenience in data handling

The »redomatic mst« adds another technology to the shrinking product line.

»zidCode 4.0«, a supplement to »zidCode« is coming onto the market. »zidCode 4.0« is fully networked and bidirectional, retrieving data from the central database z.One and transferring it to the CNC machine control. Additionally, »zidCode 4.0« can communicate updated data such as tool life back to the database.    

New Milestone in China: ZOLELR Opens New Building

Sixteen years after Christoph Zoller first launched operations in China, ZOLLER marks a major milestone with the opening of its new building for the Chinese subsidiary. This new building symbolises the company's long-term commitment to the region and crowns a journey of sustained growth and success in one of the world's most dynamic markets. 

As a comprehensive system provider, ZOLLER presents innovative solutions that empower customers to automate tool processes and gradually transform their production into a smart factory.

The new »loadBox« automates the picking of tools, while the »roboBox« modular automation system takes care of a wide range of tasks — from tool assembly, setting and measuring, to cleaning, shrinking and unshrinking. With the flexible »cora« series, ZOLLER extends its automation expertise to include tool handling, collaborative robot (cobot) assistance, and shop floor logistics. 

ZOLLER's strength lies in the long-term orientation of its solutions — whether for setting & measuring, testing & measuring, tool management, software, or data transfer. Every component is designed to work seamlessly together, forming the foundation for comprehensive automation. 

The New Generation of Tool Holders - with »idChip«  

What began in 1948 with holders for turning tools is now entering a new era: Tooling by ZOLLER. With first-class tool holders "Made in Germany" and clever accessories, ZOLLER now offers clamping devices in the same trusted ZOLLER quality.  

A key innovation is the »idChip« — a coded plastic chip integrated directly into the tool holder. It ensures each tool holder is uniquely identifiable and immediately ready for use. Compared to RFID transponders, the »idChip« offers a highly cost-effective alternative. 

ZOLLER has been offering balancing and shrinking solutions for 20 years. As industry demands continue to evolve, it's time for a new generation of solutions. 

With the launch of »toolBalancer« and »powerShrink«, ZOLLER introduces two groundbreaking systems that redefine the standards for precision, energy efficiency, safety, and ergonomics. 

»toolBalancer« makes tool balancing easier and more precise than ever before. »powerShrink« enables shrink-fitting and unshrink-fitting processes to be performed with unmatched speed and efficiency. 

Both innovations represent a bold technological leap. At AMB in Stuttgart and IMTS in Chicago, trade visitors were impressed by the machines' precision, speed, ergonomic design, and modern aesthetics, further confirming ZOLLER's role as a true innovation leader in tool management and production technology.  

Tasked by Alexander Zoller to develop a compact tool automation system without a robot arm, ZOLLER's developers delivered a breakthrough. Unveiled at EMO 2023 in Germany, »coraMeasure LG« is a portal-based solution designed for automated setting and measuring that addresses today's urgent challenge: overcoming skills shortages quickly and efficiently.   

Entering a New Industry

ZOLLER's measurement technology is breaking new ground in the stone industry. The new »ConDiaZ« system simplifies the measurement and data optimisation of specialised shaping tools used in this sector for the special shaping tools — making what was once complex now effortless. The highlight? Advanced AI provides smart support, boosting precision and efficiency like never before!

Introducing the »threadCheck I cc« — ZOLLER's latest innovation for threading tool measurement. For the first time, threading tools can be measured in a fully enclosed, vibration-decoupled unit, ensuring unmatched precision for metrological differentiation of crucial details. Equipped with an integrated, CNC-controlled tailstock, the system supports automatic loading for enhanced efficiency and ease of use. 

Safe and Smart Tool Storage

The »toolOrganizer« tool cabinet now offers a new feature: »smartCompartments«. Developed by ZOLLER, these innovative compartments locks enhance the cabinet's functionality, providing even greater security and organization.    

For Stone and Wood

With the »smile gbo« and its new large-screen optics, ZOLLER enables its customers to quickly measure complex geometries on stone and woodworking tools — all in a single step.  

ZOLLER is fundamentally revising the successful »pomBasic« series of process-oriented inspection devices. The range is expanded with new models: »pomBasic Compact« and »pomBasic MTI«.  

This upgrade represents a huge leap forward, especially for micro tools as small as D=0.1 mm. Thanks to specialized optics and software functions, even the tiniest geometries become visible and measurable. Fully automatic measurement also becomes a reality with »3dCheck micro«. 

Focus on Wear Tests

ZOLLER is intensifying its commitment to the complex topic of wear. The development of »edgeControl« is progressing rapidly, with the team simultaneously creating specialized software optimized for wear testing.

Automation in the Parts Warehouse

In the company's 80th anniversary year, ZOLLER takes another step toward the future. In the second calendar week of January, the automated small parts warehouse begins operation in the Pleidelsheim assembly department. The system automatically manages more than 18,000 parts and issues what is needed to the assembly department. Eberhard Zoller remarks, "This is a milestone for the company. Even at 80, we are still committed to modernising and keeping up with changes."